FT8601 - APPAREL PRODUCTION PLANNING AND PROCESS CONTROL (Syllabus) 2017-regulation Anna University

FT8601 - APPAREL PRODUCTION PLANNING AND PROCESS CONTROL (Syllabus) 2017-regulation Anna University

FT8601	APPAREL PRODUCTION PLANNING AND PROCESS CONTROL	LPTC

3003

OBJECTIVES:

• To emphasis on the improved methods of material control in apparel production
• To acquaint student with quality concepts for implementing quality in apparel production

UNIT I		9

Control parameters and basic data of styles and generalised garment types, new program analysis, style wise design wise analysis on production parameters, product development and duplication. Concepts of concurrent engineering, reverse engineering, production planning and time and action calendar, steps between prototypes to approved sample-production sample, product data management and understanding specification sheets and effective communication.

UNIT II		9

Operation break down and production sequence, identification of bottle necks and critical area, operation wise machinery allocation, usage of special attachments and tools for operation simplifications, production grid and flow chart.

UNIT III		9

Cutting techniques, cutting room controls, lay lot planning, bundle distributions, modern methods in cut piece distribution and tracking different manufacturing systems, mass customisation and made to order manufacturing systems advantages disadvantages and control measures in sewing.

UNIT IV		9

Production planning -Production floor balancing, line balancing, allocation of man power, production set up planning for a shirt factory, production set up planning for a bottoms and jacket factory, production set up planning for a fully integrated apparel manufacturing plant, conveyor system and control parameters.

UNIT V		9

Quality control in product development, quality control in printing, embroidery, washing and other accessories, quality planning, preproduction meetings and quality procedures, production meetings, in line inspection, final inspection, rescreening conditions and final inspections. Packing- Ratio packing, solid packing, short shipment, excess shipment, calculation of volumetric weight, carton dimension other requirements.

TOTAL : 45 PERIODS

OUTCOME:

• The course will enable students to practise better methods in apparel production and planning to take informed business decisions in the apparel industry

TEXT BOOKS:

1. Jacob Solinger, “Apparel Production Handbook”, Reinhold Publications, 1998
2. Carr H and Latham B., “The Technology of Clothing Manufacturing”, Blackwell Science, U.K.,1994
3. Ruth E. Glock, Grace I. Kunz, “Apparel Manufacturing, Sewn Product Analysis”, Fourth Edition, Pearson Education.
4. Chuter A.J., “Introduction to Clothing Production Management”, Blackwell Scientific Publications, Oxford 2001.

REFERENCES:

1. Laing R.M., Webster J, “Stitches & Seams”, The Textile Institute, India, 1998
2. Shaeffer Claire, “Sewing for the Apparel Industry”, Prentice Hall, New Jersey, 2001
3. Singer, “Sewing Lingerie”, Cy DeCosse Incorporated, 1991
4. Patty Brown & Janett Rice, “Ready-To-Wear Apparel Analysis”, Third Edition, Prientice - Hall Inc., New Jersey.