IE8693 - PRODUCTION PLANNING AND CONTROL (Syllabus) 2017-regulation Anna University

IE8693 - PRODUCTION PLANNING AND CONTROL (Syllabus) 2017-regulation Anna University

IE8693	PRODUCTION PLANNING AND CONTROL	LPTC

3003

OBJECTIVES:

• To understand the various components and functions of production planning and control such as work study, product planning, process planning, production scheduling, Inventory Control.
• To know the recent trends like manufacturing requirement Planning (MRP II) and Enterprise Resource Planning (ERP).

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UNIT I	INTRODUCTION	9

Objectives and benefits of planning and control-Functions of production control-Types of production- job- batch and continuous-Product development and design-Marketing aspect - Functional aspects- Operational aspect-Durability and dependability aspect aesthetic aspect. Profit consideration- Standardization, Simplification & specialization- Break even analysis-Economics of a new design.

UNIT II	WORK STUDY	9

Method study, basic procedure-Selection-Recording of process - Critical analysis, Development - Implementation - Micro motion and memo motion study – work measurement - Techniques of work measurement - Time study - Production study - Work sampling - Synthesis from standard data - Predetermined motion time standards.

UNIT III	PRODUCT PLANNING AND PROCESS PLANNING	9

Product planning-Extending the original product information-Value analysis-Problems in lack of product planning-Process planning and routing-Pre requisite information needed for process planning- Steps in process planning-Quantity determination in batch production-Machine capacity, balancing- Analysis of process capabilities in a multi product system.

UNIT IV	PRODUCTION SCHEDULING	9

Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling rules-Gantt charts-Perpetual loading-Basic scheduling problems - Line of balance – Flow production scheduling- Batch production scheduling-Product sequencing – Production Control systems- Periodic batch control-Material requirement planning kanban – Dispatching-Progress reporting and expediting- Manufacturing lead time-Techniques for aligning completion times and due dates.

UNIT V	INVENTORY CONTROL AND RECENT TRENDS IN PPC	9

Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering procedures. Two bin system - Ordering cycle system-Determination of Economic order quantity and economic lot size- ABC analysis - Recorder procedure-Introduction to computer integrated production planning systems- elements of JUST IN TIME SYSTEMS-Fundamentals of MRP II and ERP.

TOTAL : 45 PERIODS

OUTCOMES:

• Upon completion of this course, the students can able to prepare production planning and control activities such as work study, product planning, production scheduling, Inventory Control.
• They can plan manufacturing requirements manufacturing requirement Planning (MRP II) and Enterprise Resource Planning (ERP).

TEXT BOOKS:

1. James. B. Dilworth, ”Operations management – Design, Planning and Control for manufacturing and services” Mcgraw Hill International edition 1992.
2. Martand Telsang, “Industrial Engineering and Production Management”, First edition, S. Chand and Company, 2000.

REFERENCES

1. Chary. S.N., “Theory and Problems in Production & Operations Management”, Tata McGraw Hill, 1995.
2. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations Management”, 8th Edition John Wiley and Sons, 2000.
3. Jain. K.C. & Aggarwal. L.N., “Production Planning Control and Industrial Management”, Khanna Publishers, 1990.
4. Kanishka Bedi, “Production and Operations management”, 2nd Edition, Oxford university press, 2007.
5. Melynk, Denzler, “ Operations management – A value driven approach” Irwin Mcgraw hill.
6. Norman Gaither, G. Frazier, “Operations Management” 9th Edition, Thomson learning IE, 2007
7. Samson Eilon, “Elements of Production Planning and Control”, Universal Book Corpn.1984
8. Upendra Kachru, “ Production and Operations Management – Text and cases” 1st Edition, Excel books 2007