CME358 Syllabus - Industrial Layout Design And Safety - 2021 Regulation Anna University

CME358 Syllabus - Industrial Layout Design And Safety - 2021 Regulation Anna University

CME358

INDUSTRIAL LAYOUT DESIGN AND SAFETY

 L T P C

2023

COURSE OBJECTIVES:The main learning objective of this course is to prepare the students for:
1 To introduce the industrial facility layout design principles, process and material flow analysis and product and equipment analysis.
2 To learn the facilities layout design algorithms and selecting appropriate software.
3 To study the facilities layout problem modelling tools and algorithms for production, warehouse, and material handling.
4 To learn the safety planning and management principles in industries.
5 To learn the various safety management approaches in industries.

UNIT I

INTRODUCTION

6

Industrial Facility Layout: Definition, Types of Layout Problems, Engineering Design Problem Approach – Product Analysis, Equipment Selection, Personnel Requirement Analysis, Space Requirement and Availability – Process and Material Flow Analysis, Data Requirement for Layout Decisions, Tools for Presenting Layout Designs.

UNIT II

FACILITIES LAYOUT DESIGN & ALGORITHMS

6

Traditional Approaches to Facility Layout, Systematic Layout Planning, Special Considerations in Office Layout, Engineering Design Problem Approach, Code Compliance, OSHA, ADA Regulations, and Other Considerations in Facility Design – Algorithms for the Layout Problem, Construction Algorithms, Improvement Algorithms, Hybrid Algorithms, Layout Software (CRAFT, BLOCPLAN, PFAST, Layout-iQ, VIP-PLANOPT, Factory CAD, Factory FLOW, Plant Simulation)


UNIT III

FACILITIES LAYOUT PROBLEM MODELS & ALGORITHMS

6

Models for the Layout Problem, Generic Modeling Tools, Models for the Single-Row Layout Problem, Models for the Multi row Layout Problem with Departments of Equal and Unequal Area – Material Handling, Principles, Types, Models for Material-Handling System Design – Storage and Warehousing, Warehouse Functions, Warehouse Design and Operation.

UNIT IV

SAFETY PLANNING & MANAGEMENT

6

Introduction: Elements of Safety Programming, Safety Management. Upgrading Safety Developmental Programs: Safety Procedures, Arrangements and Performance Measures, Education, Training and Development in Safety. Safety Performance: An Overview of an Accident, Occupational Health and Industrial Hygiene. Understanding the Risks: Prevention of Accidents Involving Hazardous Substances. Indian Factories Act 1948 for Health and Safety.

UNIT V

APPROACHES IN SAFETY MANAGEMENT

6

Safeguarding against Common Potential Hazards: Trips, Slips and Falls, Preventing Electrocution, Static Electricity, Hazardous Energy Control. Specific Hazard Control Measures: Forklift Hazard Control, Tractor Hazard Control. Safe Handling and Storage: Material Handling, Compressed Gas Cylinders, Corrosive Substances, Hydrocarbons, Waste Drums and Containers.

TOTAL: 45 PERIODS

COURSE OUTCOMES:At the end of the course the students would be able to
1. Explain the industrial facility layout design principles, process and material flow analysis and product and equipment analysis.
2. Discuss the facilities layout design algorithms and selecting appropriate software.
3. Describe the facilities layout problem modeling tools and algorithms for production, warehouse, and material handling.
4. Explain the safety planning and management principles in industries.
5. Illustrate the various safety management approaches in industries.

TEXT BOOKS:
1. Sunderesh S. Heragu, “Facilities Design”, 3rd Edition, CRC Press Taylor & Francis Group, 2008.
2. L. M. Deshmukh, “Industrial Safety Management: Hazard Identification and Risk Control”, Tata McGraw-Hill Publishing Co. Ltd., 2005.

REFERENCES:
1. Eric Teicholz, “Facility Design and Management Handbook”, Tata McGraw-Hill Publishing Co. Ltd., 2001.
2. James A. Tompkins, John A. White, Yavuz A. Bozer, and J. M. A. Tanchoco, “Facilities Planning”, 4th Edition, John Wiley & Sons, 2010.
3. Matthew P. Stevens and Fred E. Meyers, “Manufacturing Facilities Design and Material Handling”, 5th Edition, Purdue University Press, 2013.
4. Charles D.Reese, Occupational Health and Safety Management: A Practical Approach, CRC Press, 2003.
5. J Maiti, Pradip Kumar Ray, Industrial Safety Management: 21st Century Perspectives of Asia, Springer, 2017.
6. Industrial Hazard and Safety Handbook: (Revised impressionby Ralph W King and John Magid | 24 September 2013

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